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Rapid Response For 2200 MW CCGT Power Plant

Challenge – A 2200 MW Power Plant in Arizona experienced multiple upsets with the Brine Concentrator and Demineralization System which caused significant production loses in water plant capacity.  Shutdown was not option due to the high power demand on the grid.

Solution – After reaching out to multiple vendors and none being able to deliver next day the plant turned to Expansa to treat the existing water.  After a quick review of the plant requirements and existing infrastructure, Expansa mobilized several pieces of equipment within 3 hours in order to the meet the customer’s specification.  The plant was provided with Booster Pumps, pressure control valves, two RO Trailers setup as Single Pass Reverse Osmosis, and coupled with existing DI Trailers to provide 500 gpm of 18 MΩ makeup water for a 1500 PSI HRSGs. 

Results   Expansa responded to the customer’s specific requirements throughout the project, which prevented the facility from losing millions of dollars each day.  While awaiting the repair and installation of multiple components, the plant operated for three months with zero down days due to water treatment systems all with zero safety incidents.

Rapid Response For 550 MW CCGT Power Plant

Challenge – A 550 MW Power Plant in New Mexico experienced an RO system failure due to pump system failures.  Shutdown was not option due to the high power demand on the grid.

Solution – After exhausting multiple mobile demineralized trailers within 12 hours the plant turned to Expansa to treat the existing well water.  After a quick review of the plant requirements and existing infrastructure, Expansa mobilized several pieces of equipment with in 12 hours in order to the meet the customer’s specification.  The plant was provided with Booster Pumps, Double Pass Reverse Osmosis, Electro-Deionization (EDI), and DI Exchange Tanks to provide 125 gpm of 18 MΩ makeup water for a 1500 PSI HRSGs. 

Results   Expansa responded to the customer’s specific requirements throughout the project, which prevented the facility from losing millions of dollars each day.  While awaiting the installation of new pumps, the plant operated for two months with zero down days due to water treatment systems all with zero safety incidents.